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  • idler pulleys and tensioner pulley

    Ok well after recent trip last weekend to the Grampians and alot of muddy water my bearings have completely gone and going to replace them this weekend.
    I've searched with no avail on diy, so has anyone else done them and have any tips or tricks to doing them?
    Cheers
    2005 GXL 4L V6 6SP MAN, ARB deluxe bullbar, ARB UVP, 55w HID Spotties, Roof rack, Safari snorkel, Tri batteries, redarc, 2 and bit inch lift (bilstein and lovells and OME), GME UHF, Home made drawer system, straight through center muffler, LED worklights, HID conversion,ARB 2.5x2.5 Awning with walls, custom roof console, ARB fridge, 300w Redarc invertor, over hauled stereo, BFG KM2 285/70/17

  • #2
    Send Justo a message.. Poor bugger had them fail on the way home from a PP Trip once
    [img]http://i49.photobucket.com/albums/f296/1cut808/MUMSRIG/Mitch-Prado.jpg[/img]

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    • #3
      http://www.pradopoint.com/showthread...rings-!-1GR-FE

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      • #4
        Yeah Ii saw that one but doesn't really help. Just talks about the bearing.
        Guess I'll just give it a crack tomorrow morning then
        2005 GXL 4L V6 6SP MAN, ARB deluxe bullbar, ARB UVP, 55w HID Spotties, Roof rack, Safari snorkel, Tri batteries, redarc, 2 and bit inch lift (bilstein and lovells and OME), GME UHF, Home made drawer system, straight through center muffler, LED worklights, HID conversion,ARB 2.5x2.5 Awning with walls, custom roof console, ARB fridge, 300w Redarc invertor, over hauled stereo, BFG KM2 285/70/17

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        • #5
          I did my bottom one a couple months back. Just removed the bash plate and went in from underneath. Still need to do the other idler and the tensioner so I'll be watching to see how this plays out for you...
          [color=#BF4000]2003 V6, Auto, GXL, Factory Bullbar, Rhino Roofbars, Bosch and Hella spotties, Cooper AT3, Bilstein shocks, Ironman awning, GME UHF, MaxTrax.[/color]
          [url]www.kymarphotography.com.au[/url]

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          • #6
            Well did the swap yesterday morning and have to say that anyone with very basic skills could do this.
            All up took no longer than an hour to swap all 3 idler pulley and the tensioner pulley with new fan belt at same time.
            Basically drop front bash plate and do everything from underneath as gives lots of room to work with. Then release fan belt and swap pulleys, tensioner pulley is left hand thread and bolts dont need to be overtight either.
            I used all Nuline pulleys and a dayco belt costing approx $300 all up
            2005 GXL 4L V6 6SP MAN, ARB deluxe bullbar, ARB UVP, 55w HID Spotties, Roof rack, Safari snorkel, Tri batteries, redarc, 2 and bit inch lift (bilstein and lovells and OME), GME UHF, Home made drawer system, straight through center muffler, LED worklights, HID conversion,ARB 2.5x2.5 Awning with walls, custom roof console, ARB fridge, 300w Redarc invertor, over hauled stereo, BFG KM2 285/70/17

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            • #7
              Hey where'd you score the parts from? I haven't been able to find anything with the correct pulley inner diameter other than original Toyota and they want over 400 bucks for the tensioner alone!
              [color=#BF4000]2003 V6, Auto, GXL, Factory Bullbar, Rhino Roofbars, Bosch and Hella spotties, Cooper AT3, Bilstein shocks, Ironman awning, GME UHF, MaxTrax.[/color]
              [url]www.kymarphotography.com.au[/url]

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              • #8
                Theres a listing on ebay for full set and belt for $250 plus ppstage or something like that but o couldnt wait so happy to pay the extra. I got all my parts at my local bursons store. I have all the part no.s at home and which one is which will get a photo up tonight if ive got the time
                2005 GXL 4L V6 6SP MAN, ARB deluxe bullbar, ARB UVP, 55w HID Spotties, Roof rack, Safari snorkel, Tri batteries, redarc, 2 and bit inch lift (bilstein and lovells and OME), GME UHF, Home made drawer system, straight through center muffler, LED worklights, HID conversion,ARB 2.5x2.5 Awning with walls, custom roof console, ARB fridge, 300w Redarc invertor, over hauled stereo, BFG KM2 285/70/17

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                • #9
                  Just went and got from my local Burson's. Sweet. Thanks for the info.
                  [color=#BF4000]2003 V6, Auto, GXL, Factory Bullbar, Rhino Roofbars, Bosch and Hella spotties, Cooper AT3, Bilstein shocks, Ironman awning, GME UHF, MaxTrax.[/color]
                  [url]www.kymarphotography.com.au[/url]

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                  • #10
                    I have just received a set of nuline from "Wester Filters" for doing this job. Can anyone tell me what the bolts should be torqued up to?

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                    • #11
                      Not 100% sure but they dont need to be overly tight. When I was undoing mine I was surprised how little pressure to undo them
                      2005 GXL 4L V6 6SP MAN, ARB deluxe bullbar, ARB UVP, 55w HID Spotties, Roof rack, Safari snorkel, Tri batteries, redarc, 2 and bit inch lift (bilstein and lovells and OME), GME UHF, Home made drawer system, straight through center muffler, LED worklights, HID conversion,ARB 2.5x2.5 Awning with walls, custom roof console, ARB fridge, 300w Redarc invertor, over hauled stereo, BFG KM2 285/70/17

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                      • #12
                        Originally posted by Wil View Post
                        Can anyone tell me what the bolts should be torqued up to?
                        Torque should be 39Nm.

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                        • #13
                          Thanks for the response - I will get onto it tonight.

                          Couldn't sleep? surely you have better things to do at 1am then help a random stranger?

                          Thanks again

                          Will

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                          • #14
                            It's 10.50am where I am when I posted.

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                            • #15
                              Thanks for that torque setting Andrew.
                              Ordered parts from Bursons Wingfield, to tick this job off of the "post GTG" maintenance list.
                              Some good info here http://issuu.com/precisionparts/docs...813784/2286527
                              Parts lists and Belt layout diagrams.
                              Cheers
                              Troy
                              foxclan
                              Avid PP Poster!
                              Last edited by foxclan; 30-04-2014, 09:20 PM.
                              SOUTH AUSTRALIA GATEWAY TO THE OUTBACK!
                              2003 GXL V6 AUTO 120 CHAMPAGNE MICA [DUNE]
                              LIST OF ACCESSORIES GROWING, WISH LIST SLOWLY DECLINING

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