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Instructions for installing an EGR blanking plate

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  • Instructions for installing an EGR blanking plate

    Hi all.

    Ive searched high and low for some decent images of how to install the blanking plate on a 150. The only ones I Have found are these but i am still struggling to find access to the egr bolts.

    Anyone have some pics or instructions of what I need to remove to get at them?
    2010 150 gxl D4D with ARB delux bar, towbar! Custom DIY drawers, rhino HD bars, 2" Dobinsons, platform rack, IPF lights and BFG AT2 and extras

  • #2
    Originally posted by Black 150 View Post
    Hi all.

    Ive searched high and low for some decent images of how to install the blanking plate on a 150. The only ones I Have found are these but i am still struggling to find access to the egr bolts.

    Anyone have some pics or instructions of what I need to remove to get at them?
    No image, but it's a few hrs work especially if your cleaning it up as you should be.
    You need to be handy & patient.

    The plate installation only:
    Remove 2x 10mm bolts from under egr valve where cooler bolts to it. Hard to get to.
    At the head end 2 more 10mm bolts, also hard to get to, you need to unplug the common rail, don't break the plug, it's a bitch to remove.
    Undo the 12mm cooler mounting bolt.
    It should move around enough to get the plate in. Very fiddly.
    I suggest you don't use a full blank.
    You may need to remove other things to get to those bolts & plugs eg; power steering pump & injector wiring harness.

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