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120 series 1KD fuel transfer issue

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  • 120 series 1KD fuel transfer issue

    Hey guys
    Got this fuel transfer problem with my 120. The main tank is empty and there is fuel in the sub tank and it is not transfer to the main tank
    I've removed the main tank pulled out the sender and electric fuel pump there was a bit of black crap on the screens so I cleaned that and put power to the pump seems to work fine checked all the lines to make sure they are clean and not blocked all good. Small filter near the main tank got replaced recently and is clear still I've read the forum on this page about this issue but can't seem to find what the outcome was on the 1KD setup
    If anyone could help out this would be awesome

  • #2
    If the pump is working and the wiring is ok, how are the fuses?

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    • #3
      Is that the 50amp fuses under the bonnet yeh they are all good

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      • #4
        on top of the tanks the were some that have issues with the connector , either the wires break or plug breaks
        2008 Dune D4D manual GXL update - with lots of fruit !! + Roma Razorback Off Road Van

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        • #5
          Checked the fuel pump relay?

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          • #6
            I have the same problem. My mechanic has had the car back 4 times and still not solved. All transfer parts have been replaced and even an additional bypass pump and still no resolution. Have you had a good result? How?
            Prado VX D4D: Toyo Bars, IPF Spots, Cargo Barrier, GME 3440 UHF, recovery points, Ozicozi coat, Cooper STs. ATS suspension, Airtec snorkel, dual battery, Maxtraxs, Ultimate camper trailer.

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