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1KD-FTV Valve Clearances Out of Spec

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  • 1KD-FTV Valve Clearances Out of Spec

    Good evening,

    In the midst of a major service including replacement of injectors and clean of the inlet manifold prior to remapping during checking of of the valve clearances the Haynes manual advises that they should be as follows: -

    Inlet: 0.2mm to 0.3mm
    Exhaust: 0.25 to 0.35mm


    I have found the following to be out of spec

    Cylinder 1
    1 x Exhaust 0.37mm (over 0.02mm)
    1 x inlet 0.18mm (under 0.02mm)

    Cylinder 2
    1 x Exhaust 0.37mm (over 0.02mm)
    1 x Exhaust 0.38mm (over 0.03mm)

    Cylinder 3
    Both exhaust 0.38mm (over 0.03mm)

    Cylinder 4
    1 x Inlet 0.35mm (over 0.05mm)
    1 x Inlet 0.38mm (over 0.08mm)

    It's a cam out job to re-shim what are the implications of continuing to run the car with out of spec and if you were in my shoes what would you do?

    I ask as i have also read different guidelines regarding the exhaust valve clearances link: -

    http://www.motorreviewer.com/engine.php?engine_id=114

    Best Regards

    Ross

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    • #3
      Close enough to not worry about it. It only will be a problem if they were substantially less than spec.
      Silver '04 KZJ120~Manual~GXL~Dobinson/Kings lift~Custom valved Ironmans~Detroit Locker~Endless Air~X9 Superwinch~Madman EMS1~TJM Dual Battery~Rhino Roof Tray~120W solar panel~Foxwing awning~Bushskinz UVP~Long Ranger water tank~Bushman fridge~Steinbauer P-Box~Beaudesert 2 3/4"~Airtec Snorkel~TJM Sliders~Prico Boost Gauge~BFG-KO2s~TPMS~GME TX3420~Front and Rear Cameras~Ultimate Camper hanging off the back!

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