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1kzte Manifold clean and EGR block questions

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  • 1kzte Manifold clean and EGR block questions

    Took my intercooler and throttle body off, but got stuck at the manifold. Got all the bolts on the manifold and the EGR intake manifold bolts. Turns out I need to undo the EGR bolts at the exhaust manifold at the back to get the intake manifold out

    However, trying to get those damn diesel injector lines out has been a right pain. And I've ended up touching the nozzle on the gunk so there's no way I'm connecting them back to the new injectors as is. I'm gonna order some new ones but they will take weeks. So first questions
    1̶.̶ ̶H̶o̶w̶ ̶d̶o̶ ̶y̶o̶u̶ ̶g̶e̶t̶ ̶t̶h̶e̶m̶ ̶o̶u̶t̶ ̶o̶f̶ ̶t̶h̶a̶t̶ ̶p̶l̶a̶s̶t̶i̶c̶ ̶c̶l̶a̶m̶p̶ ̶t̶h̶a̶t̶ ̶h̶o̶l̶d̶s̶ ̶a̶l̶l̶ ̶4̶ ̶t̶o̶g̶e̶t̶h̶e̶r̶?̶ ̶I̶t̶'̶s̶ ̶o̶n̶ ̶b̶o̶t̶h̶ ̶s̶i̶d̶e̶s̶ ̶a̶n̶d̶ ̶e̶v̶e̶n̶ ̶w̶i̶t̶h̶ ̶p̶l̶i̶e̶r̶s̶ ̶i̶t̶ ̶i̶s̶ ̶h̶o̶l̶d̶i̶n̶g̶ ̶o̶n̶ ̶s̶t̶r̶o̶n̶g̶,̶ ̶I̶ ̶d̶o̶n̶'̶t̶ ̶w̶a̶n̶t̶ ̶t̶o̶ ̶b̶r̶e̶a̶k̶ ̶t̶h̶e̶ ̶l̶i̶n̶e̶s̶.̶ Sorted this.
    2. How can I clean them? I was thinking some degreaser, then some fresh diesel and then air pressure through them. Otherwise I might take them to a shop
    3. Does anyone have the part numbers? Cos amayama doesn't seem to recognise that some 120s have a 1kzte, and the 90 series is slightly different in the diagrams - doesn't have the centre clamp. Don't want to order ones that won't fit past the manifold - it looks like these, can anyone confirm? https://www.amayama.com/en/genuine-c...41/engine/2202


    Also, I have an EGR block plate, I was gonna put it in at the intake manifold section, is that better than the exhaust manifold section?

    The diesel pump is disconnected from the lines at the moment, and probably will be for a while - is this bad? And will I be alright to just prime the pump at the filter and push any air and diesel out of the lines? I'm gonna run a diesel cleaner through it soon cos the tank has had that diesel in it for about 4 months now
    Minklet
    Junior Member
    Last edited by Minklet; 15-06-2020, 05:50 PM.

  • #2
    2. Brakeclean then compressed air through them.
    3. 23701-67021, 23702-67021, 23703-67031, 23704-67020

    Egr plate can go either end. The fuel pump will be fine, best practice is to put plastic caps on the unions on the pump distributor but a clean rag taped over them will do. You won't get fuel out of them with just the primer pump


    Silver '04 KZJ120~Manual~GXL~Dobinson/Kings lift~Custom valved Ironmans~Detroit Locker~Endless Air~X9 Superwinch~Madman EMS1~TJM Dual Battery~Rhino Roof Tray~120W solar panel~Foxwing awning~Bushskinz UVP~Long Ranger water tank~Bushman fridge~Steinbauer P-Box~Beaudesert 2 3/4"~Airtec Snorkel~TJM Sliders~Prico Boost Gauge~BFG-KO2s~TPMS~GME TX3420~Front and Rear Cameras~Ultimate Camper hanging off the back!

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    • #3
      Cheers mate. Is it necessary to bleed the air out of the diesel lines then, or will it clear when the pump builds up pressure?

      Comment


      • #4
        Originally posted by Minklet View Post
        Cheers mate. Is it necessary to bleed the air out of the diesel lines then, or will it clear when the pump builds up pressure?
        No you have to crank the engine with the injector lines loose on the injectors to bleed them or it won't start
        Silver '04 KZJ120~Manual~GXL~Dobinson/Kings lift~Custom valved Ironmans~Detroit Locker~Endless Air~X9 Superwinch~Madman EMS1~TJM Dual Battery~Rhino Roof Tray~120W solar panel~Foxwing awning~Bushskinz UVP~Long Ranger water tank~Bushman fridge~Steinbauer P-Box~Beaudesert 2 3/4"~Airtec Snorkel~TJM Sliders~Prico Boost Gauge~BFG-KO2s~TPMS~GME TX3420~Front and Rear Cameras~Ultimate Camper hanging off the back!

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