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Fully (?) completing a DPF burn manually

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  • Fully (?) completing a DPF burn manually

    Hi all,
    Just putting this out there for others to maybe try out and comment on what they observe.

    Having owned and maintained a number of two stroke bikes over the years I wondered if de-cokeing a two stroke exhaust and burning the DPF were similar in that once the carbon is lit up it would completely burn away if fed a steady stream of hot oxygen.

    A several times now I've brought the engine up to a very fast idle (1200-1500rpm) just as the regen is finishing up (say DPF load at 10%) and held it there.

    What I see is the first two exhaust gas sensor temps drop off (as expected) once the ECU completes it regen cycle HOWEVER the third sensor continues to rise slightly, topping out at 650-700C. The first time I did this the third sensor stayed over 650C for between 5 and 10 minutes (didnt think to time it) even though sensor's 1 and 2 had both dropped well below 200C after only a few minutes.

    Once the temperature reported by the third sensor started to drop it fell away quite rapidly. During my test the DPF % dropped to 2% at about midway through and stayed there apart from the occasional -2% readings.

    Subjectively the car felt a lot more responsive after this however it coincided with a sheduled service - so it could just be the turbo loving the fresh oil which is totally a thing.


    Subsequent repeats of this "proceedure" with other automatic regens and 1 manual regen behaved the same however the time it took for sensor three to start to cool down wasn't neary as long (sub 5 minutes) as the first one


    Sooo I'm thinking :-

    1. Once the carbon in the DPF is well alight the it can be forced to burn itself out completely by holding high revs with no load (good volume of hot, relatively oxygen rich exhaust gas)

    2. Once the last of the carbon is burnt away the DPF core temperature drops rapidly (this fits my memory of de-cokeing two stroke exhausts with a blow torch and a hair dryer)

    3. This possibly burns the DPF much cleaner than most automated regens except for the ones we fluke under ideal driving conditions (I've seen it get down to 4% once or twice on the road and 6% reasonably frequently) .

    4. This MAY improve DPF performance & lifespan ??? At worst its probably a benign, yet fascinating, waste of my time. :-). Lord knows we 2.8 owners are fascinated with our DPF's


    Anyway would be interested in others thoughts and experiences if you've got nothing better to do :-)

    cheers
    -Rod

    PS: I've had the dreaded white smoke a couple of times and had the dealer regen performed "successfully" once. To the best of my knowledge the last ECU upgrade was in 2017. And my MY2016 is just north of 50,000km,
    2016 Prado GX 2.8L Auto (The third tourer)
    Y61 becomes Y62, R51 becomes R52. Nissan what are you smoking?
    2013 Patrol GU 3.0L Auto (The second tourer)
    2010 Patrol GU 3.0L Auto (The first tourer)
    1991 Patrol GU 4.2 Auto (The training wheels)

  • #2
    Hello Rod, well I am glad that I am not the only one still interested in the DPF saga. I seem to remember a long time ago realising that if I left my Prado on fast tick over (1200 as it is a manual) as the regen was ending the % would go lower than the usual 6 or 8, presumably this is similar to what you have found.
    Have a look on the Fortuner forum in the tech then engine section at a thread called "the great dpf myth" on the last page (12) there is an explanation from a guy called Luke about the "furnace affect" I had posted some Techstream graphs of a regen and he asked for one showing B1S2 and B1S3 against speed to illustrate that at lower speed sensor 3 is lower but at higher speed it is higher than sensor 2.
    Also the graph shows at the end of the regen sensor 3 temperature takes longer to fall, exactly as you describe although this was with normal driving, I hadn't left it on fast idle. I may do that sometime as well to add to my collection of screen shots before the update.
    Following on that post is a graph of the recalculation which I haven't bothered to post on here as I don't think many people are interested. I was however and was feeling quite pleased with myself that I had caught it happening, it shows the % reducing in steps, quicker than a "proper" regen then slowly rising again without any change in temperature or anything else as far as I can see.
    I emailed this graph to the service manager at my dealer as he told me this "recalculation" doesn't happen. That was several days ago and I am waiting for a reply!
    JohnLynn
    Senior Member
    Last edited by JohnLynn; 15-11-2018, 03:12 PM.

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