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Turbo Failure at 110k

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  • Turbo Failure at 110k

    Hey all - thought I would share my recent experience with my turbo failing this week. All fixed now, however I still have some unanswered questions before I can square this away as just bad luck.

    Car is a 12/2014 D4D, has done 110,000km and was serviced 3 days prior. Was driving along and suddenly lost power (limp mode) and check engine light and traction control lights came on. SGII was showing a P0046 code. I cleared the code but it simply came back immediately. I was luckily only around the corner from home so managed to limp the car home and park it up while I reached out to the mechanic. Two days later I was able to start it up and nurse it over to the mechanic - no error code however I was driving very gently. On this short trip however, I did notice a siren type sound.

    For background, other than regular log book servicing (by Toyota until 60,000 and elsewhere since), the car did get a full off car EGR clean and mild tune at 100,000km (ECU remap) incl catch can, EGR programmed closed and replaced glow plugs. Also has a safari snorkel since new and 2 3/4 Beaudesert exhaust since 70,000km.

    Diagnoses (including a second and third opinion) was that the turbo electrics and/or stepper motor where the cause, and I opted to replace the whole turbo as we couldn't be sure of the extent of the damage and I didn't want to risk any reliability on future remote trips.

    My concern was that this could have been a symptom of acute injector failure causing oil starvation to the turbo. Mechanic confirmed however that the oil sump pick up was clear, as were the oil hoses/pipes to the turbo. Can probably rule this out then - will look to do injectors at 120k anyway.

    I was also concerned that the EGR being permanent closed via the ECU reprogram may have caused a problem in the system (boost relief when coming off the accelerator quickly...?) - mechanics didn't think so.

    So at this stage, it appears I was just unlucky (or rather lucky it happened so close to home...)

    Happy for any thoughts, queries or similar experiences.

  • #2
    I have a 2014 model also and had seals go on the turbo at 80,000km, but no limp mode or anything.

    good luck.

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    • #3
      Unfortunately the Toyota “mechanics” aren’t too skilled when it comes turbos. Better to take her to a turbo expert.
      Mine had a slight oil weep at around 30,000k. Toyota diagnosis, needs new turbo.
      My diagnosis, a bit of blow by finding its way via the vent pipe.
      Car is now at 220,000k and still on that original turbo.
      When you get the ecu remapped/flashed, it will have the boost slightly increased. The variable vanes will be working harder and perhaps in regions that have built up carbon deposits. They usually sound a bit different after the remap, but not a siren.

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      • #4
        Farmgate, i sent you a PM
        2008 Dune D4D manual GXL update - with lots of fruit !! + Roma Razorback Off Road Van

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        • #5
          we have seen a few turbo vanes slightly bent lately , the only common issue has been the remap , we have a theory that the vanes are snapping back hard when off boost causing this failure
          2012 Graphite GXL T/D Auto, with all the normal crap you fit

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          • #6
            Thanks for responses all. I actually kept the turbo and have contacted a few turbo experts in Brisbane to see whether they would like to take it to recon and let me know exactly went wrong. At this stage the indication remains electrical/actuator with the stepper motor (I cant see anything wrong with it just looking and playing with it, but I am far from an expert...)

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            • #7
              steeper motors do play up but usually because the vanes are sticking , the turbo guys will know when they dismantle , you can see it clearly
              2012 Graphite GXL T/D Auto, with all the normal crap you fit

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