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  • Fuel tank changeover.

    Not sure if this is the right place to post this.
    I have a 3 litre diesel.
    I usually fill both tanks then run the small tak out first then the main tank.
    At its last fill I activated the switch to the smaller tank and the green light came on on the gauge, however the fuel continued to be taken from the main tank.
    My first thoughts are that there is a problem with a relay or something similar. I have looked up my manual and there is a fuel return solenoid valve and a sender and pump in the circuit.
    Has anyone else come across this problem and can help please?

  • #2
    Resolved!
    It was the main changeover fuel solenoid that died. New genuine unit $350 and all is good.

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    • #3
      That's the little bugger up under the car near the fuel filter that that can get one of the plastic fuel line connection points ripped off by sticks if driving in scrubby terrain or bog holes with submerged sticks.
      2005 120 series V6 Grande, 2 inch susp lift (King/EFS combo), 32 inch MT’s, Safari Snorkel, rear diff lock, breathers, Light Force spotlights, UHF, dual batteries.

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      • #4
        Old post but maybe someone might help as having a trouble with my 1KZ-TE sub tank when selected only emptying the main and filing the sub tank so i suspect the main solenoid is problem and want to work out if have to take to mechanic or can someone handy complete? Attached is an image from the net. Looks about right to the one under the car. Seems a couple of nuts and electrical plugs pretty straight forward. However the fuel lines are a concern though. Would appreciate any advice and getting this sorted as this frustrating, the fuel has been in the tank for a while and would like to remove/use. So if anyone has tips on that let me know. Thanks Heaps.

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        • #5
          This Youtube video may help
          https://www.youtube.com/watch?v=IYKQqs10Ncw

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